By D. H. Stamatis
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Additional info for The ASQ pocket guide to failure mode and effect analysis (FMEA)
Example text
All identified corrective actions should first be directed at the highest-ranked concerns and critical items. In fact, the focus should be on prevention and not on increasing detection methods. actions taken—Here we identify the specific action that is taken from the list of recommendations. An FMEA without positive and effective actions to prevent failures is not of much use. Once the actions have been implemented, the estimated values—“the future”—become “the present” and can be incorporated into the left-hand side of the form on the next FMEA.
For system and design FMEAs, the functional block diagram is applicable. For process and service FMEAs, the process flowchart is applicable. The idea is to make sure that everyone is on the same wavelength. Does everyone understand the system, design, process, and/or service? Does everyone understand the problems associated with the system, design, process, and/or service? The functional block diagram focuses the discussion on the system and design, while the process flowchart focuses the discussion on the process and service.
A proper FMEA will help break your addiction by: – Reducing the percentage of time spent on problem solving – Increasing the percentage of time spent on problem prevention – Increasing the efficiency of resource allocation Note: Emphasis is always on reducing complexity and engineering changes. In more general terms, we need an FMEA to emphasize the need to improve our designs and/ or processes to be more effective (satisfy our customers) and efficient (optimize our resources). 22 Chapter Four However, the most important reason for conducting an FMEA is the need to improve.



